Information about design and construction of earth sheltered homes and a journal of my own progress

Final Drawings?

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Posted on June 16, 2013 by

Architect

Well, we got the “final drawings” yesterday several weeks after the last final set.  I had gone thru and found a number of issues and hopefully they are all sorted.   Overall the plans look pretty good; at least they are good enough to start building.

a clip of the front elevation "colorized" to give you an idea of the earth cover...

a clip of the front elevation “colorized” to give you an idea of the earth cover…

I already know of a number of things I would change or fix, but I just can’t wait anymore so I will make these adjustments on the fly.

As examples of things I plan to add…

    • I want to rough in some plumbing in the basement, easier now than later…  
    • I want to use a tube skylight to get some light into the guest bathroom
    • I want to add a door for access under the basement stairs
    • I might want to move the garage 4 ft further from the house, mainly so the dirt on the garage has more slope.  I might save money by needing less of a retaining wall, and the extra space in the mud room would be bonus. 
    • I might put in an extra garage skylight
    • etc.

 

As examples of things I might fix…

    • The elevation of the windows and roof of the storm room and the windows of the mezzanine should probably be reduced by 9 inches
    • The office window should probably be 6 inches lower
    • I don’t like the way the french drains are laid out (I have other ideas ;^)
    • The garage doors are listed as 7×7, I think I should go with at least 8×7, if I can make them fit…
    • etc.

 

There are also a few things that are just missing from the plans, but I will figure them out later.  For instance, there are no plans for the steel arch structure of the storm room or the ventilation return from the guest rooms.  Details are pretty scarce in these plans and we will be figuring out a number of things as we go along.  I will start by making up a bunch of shop drawings so I can get decent quotes on all my steel beams.

But overall, I am just thrilled that we are “done” with this portion and can move on to the next.

The original time estimate from the architect was 3 months, and it has been more than 12.  The extra time allowed us to put away more money for construction, but I would have liked to have been done several months ago so I could take advantage of the nice spring weather.   At this point, I am not sure we will be closed in by winter and that may affect my kids school plans.

I am sure the architect underestimated how much work would be involved or perhaps how closely I would review the work, so I appreciated that he honored the original estimate and we didn’t go over.  On the other hand, most of the work was done by his assistant (a first year architecture student) and I think I did the bulk of the “review” work that the architect would normally need to do.

Engineer

For those who have been following the story, the engineer and I had not quite seen eye to eye on some things.  He was talking about getting more money and I wanted some basic mistakes fixed and some other things engineered properly.  I am sure it was mostly just mis-communication, but I was still concerned about how it would all work out.   The architect was the go between.   In the end, I think the architect worked out a deal (I was not given details) where he took over fixing the drawing mistakes (such as including the foundation at the corner of the basement) and making small changes (such as replacing the 6″ brackets with a 4″ one that wouldn’t penetrate the insulation)  and I was told not to worry about the other things I wanted engineered (such as the rebar layout for the ICF wall of the garage).    I have not paid the engineer for at least 4 months, but now that things are done, I will be sending in the final check this week.  I doubt I will ever get any breakdown of what work was actually done to ensure the home was structurally engineered…

Here you can see that the engineer did the ICF rebar layout before realizing that the rebar went past the edges of the quonset hut...  Rather than adjusting the rebar layout in the drawings, I have just been told to extend the pattern outward.  I assume no additional calculations were made, but I guess it was already much stronger than it needed to be.

Here you can see that the engineer did the ICF rebar layout before realizing that the rebar went past the edges of the quonset hut… They added the ICF, but rather than adjusting the rebar layout in the drawings, I have just been told to extend the pattern outward. I assume no additional calculations were made, but I guess it was already much stronger than it needed to be.

 

Next Steps

Now that the architect is done, I have a bunch of stuff to take care of…

The biggest thing is the banking paperwork.  We were already “pre-approved” for enough money based on our credit, but the harder part is calculating all the costs and providing the bank enough information to value the house high enough that they will actually loan us the money.  This means I am working on getting all my quotes in a row.

Getting the ducks in a row doesn't mean it will be easy...

Getting the ducks in a row doesn’t mean it will be easy…

To start, I contacted a number of local concrete suppliers and asked them for suggestions on who I should hire for various parts of the process (foundation, floors, shotcrete, aircrete, finishing, etc.)  This gave me a number of good leads that I am following up on.

In an ideal world, I would be able to send potential contractors emails of the plans and they could send me back a nice quote calculated in excel, etc.  However, most of these trades people are much better at their trades than they are at computers or writing quotes.  I guess that is fair enough, but it does make it more challenging.   One excavator met me out at the property 2 weeks ago.  I asked if I could email him the plans, but he didn’t know what his email address was.  He seemed like a good guy, so I ended up giving him a couple big sheets of my plans, but I have not heard back yet.  I called him again a couple days ago.

Actually the excavator did give me some good info.  He is a local (he did the neighbors foundations and driveways) and was very familiar with the soil.  He  told me that it drained so well he didn’t need gravel for the drain tile and expected no frost heave with the driveway (he didn’t plan to use any geotextiles).   I talked to the neighbors and they had good things to say.  We also talked about how he would site the house.  Normally, the excavator can do it themselves, and at first he told me he could handle a circle, but once he saw the plans, he told me that I would need to get a surveyor to mark out all the angles, so there will be some additional cost there…

I need to get a copy of the plans out to the architectural association.  Hopefully they won’t give me a hard time or cause any delays.  The president said that an emailed PDF of the plans would be enough, but at least one of the board members said he wanted a full print out.   I can understand why, but it is harder than email and will cost me more than $60 to print.  I plan to tell them that I will bring the plans, but want to attend the first part of their meeting so I can present it to them and answer any initial questions.  I will get right on sending out that email after posting some eye candy here.

 

Eye Candy

I have been pretty busy lately, and therefore we are a bit short on eye candy.  I did stumble upon a couple more earth sheltered hotels, but I will post those separately.

 

 

 

 

 

 

Tiny update…

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Posted on May 23, 2013 by

Progress seems to have stalled, or at least we are not aware of any in the past week or so.  I thought we were moving at the start of the month, but I have not heard much lately.  I emailed the architect again today to ask, but with the long weekend coming up…

In the mean time, I have started purchasing components for my temperature sensor array.  This will help me monitor temperatures under the home, as well as some of the earth tube and internal temperatures.  This project will require me wiring up the semiconductor chips to some circuit boards, writing code, etc.  I bought, and already mostly read, an ExtremeTech book on the subject.   I also purchased some circuit boards and a USB connection from www.hobby-boards.com.

DS18S20 from Maxim Dallas Semiconductor...  I will build an array with these, wire them into a circuit board, connect that to my computer and write code to record and display the temperatures under and around my home...

DS18S20 from Maxim Dallas Semiconductor… I will build an array with these, wire them into a circuit board, connect that to my computer and write code to record and display the temperatures under and around my home…

I separately ordered some DS18S20 one wire temperature sensors directly from the manufacturer, Maxim -Dallas Semiconductor, because Hobby-Boards wouldn’t meet their price.  Maxim is actually being somewhat strange about it and require that I send in a signed statement saying that I don’t plan to use them in military applications or resell them…  I need to get this all figured out ahead of time so I can test/debug the array before it gets buried.  The soil temperature experiment used more expensive plug and play sensors, but these ones cost just a few percent of the price, allowing me to afford many more of them.

We have also got going on the bank paperwork.  Part of the construction loan process is something called the “Sworn Statement”.  It is a big long document where I will list the names and estimates from all my contractors, etc.  The second page asks for information about the type of construction, down to detail such as the type and spacing of the floor joists or if the gutters will be aluminum or vinyl.  It even asks about “sizes, features, brand, etc.” for the microwave.  This is quite a paperwork hurdle, but I can understand why the bank would want to be sure we have our ducks in a row.  Trying to put a positive spin on it, I guess this paperwork gives us a framework to organize our quotes over the next 6 weeks or so.

No time for eye candy today…

We don’t like our underground house!!!

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Posted on May 11, 2013 by

Well, hopefully Sherri and I will love our underground house.   “We don’t like our underground house” was the title of a blog by MizBejabbers who wrote about the pitfalls of her underground house.

MizBejabbers earth shelter in Arkansas.  Check out her site for more pics, but there aren't any good ones ;^)

MizBejabbers’ earth shelter in Arkansas. Check out her site for more pics, but this was the best one ;^(

 

Miz tells about how they moved into an earth sheltered home 18 years ago (built by TerraDome for a previous owner, who may have covered up the problems to sell it) and how it has not lived up to the earth sheltered promise.  She writes about how it had all the fears (leaks, mold, etc.), but without the benefits of energy efficiency.  She also talks about increased construction cost, severe depreciation, pests (bugs, rats and nosy people), etc.  She does have a section on “happy things” such as feeling safe during storms, enjoying the peaceful quiet, etc. but concludes that these were not worth the pain.

She even blogs about mini tremors, which she thinks are earthquakes cracking the house, but I suspect it is the house cracking and settling as the soil underneath is slowly eroded.  No earthquakes required.

 

For someone like me who is considering a similar investment, this could be a blog from my future, so I read it very carefully…

My conclusion was that this house was just designed and built really badly and in the wrong time and place.  By time, I mean that it was built in the early 1980’s when few people had worked out how to do these properly.  Lets go thru the issues, as far as I can tell from the blog.

The site:  This house is set below the road on the side of a large hill overlooking the Arkansas river.  The U-shaped design that Miz mentions sounds perfectly designed to catch all the surface runoff from the hill above and funnel it toward the front door.   What is probably happening under the ground is even more threatening…  Hills do interesting things to water tables and an earth sheltered home may be sitting in an underground aquifer, like a wet pebble in a stream.  Try a quick Google image search for “artesian well diagram” if you are not familiar with the concept.  Miz acknowledges that the french drains are not sufficient in capacity or well placed to drain water away before it enters the house.

Our site doesn’t have such a majestic view, but it is on the top of a hill, and our hill is very permeable sandy loam that will dry out nicely.  Before I bought my land, I walked around during a thunderstorm and made sure the water didn’t collect or run.  After buying the land, and looked “deeper” and buried moisture sensors more than 10ft down for my Soil Temperature Experiment.

The construction:In the comments after the article, she mentions that the house was built on fill (to make a terrace on the side of the hill).  If there was water flowing down, around and under her home, fill soil would wash away more easily and would lead to further settling and cracking and leaking.  My home will be built on undisturbed soil with a high compression rating and no erosion threat.

She also blames a “bad batch of concrete” for the living room roof crumbling.  I am not sure if that was really the problem (or if the bad conditions just wore down otherwise adequate concrete), but The TerraDome homes are monolithic structures which are poured into proprietary modular forms.  If the concrete is not carefully mixed and poured, there is no good way to fix it later.

My home will use shotcrete, which (when done right) is considerably stronger than any poured concrete because of its lower water content and the way it is compressed as it is shot onto the wall.

Miz mentions metal ducts rusting and falling apart, I will be using only HDPE ducts that will never rot or leak.  We also plan to heat our home with radiant floor heating, a method better suited to the heavy concrete construction.  We will still have ducts, but only for ventilation and de-humidification.

She mentions drywall rotting and molding, internal wooden walls being eaten by termites, etc. we won’t have any of that in our all concrete house with a specfinish gunnite surfaces.

The waterproofing: TerraDome, like other earth sheltered builders (including Formworks) with “proprietary systems” does not use a waterproofing umbrella.  Instead they insist on more traditional methods used for waterproofing regular basements, glued or sprayed directly to the walls.  These include bentonite clay or a “tar modified polyurethane elastomer applied as a liquid”.  These directly applied methods are pretty useless if the concrete cracks more than 1/16th of an inch.   Even applying something like a pond liner right over the concrete before backfill is not as good as an umbrella (away from the concrete) because it can be torn by the movement of the concrete and does not help with thermal mass.

Applying the waterproofing and insulation directly to the structure also excludes the surrounding thermal mass and allows water percolating thru the ground to strip it of its heat, both of which reduce thermal performance when compared with an insulating umbrella.

It also sounds like the soil around this home was not properly drained.  The French drains mentioned are not well placed or of sufficient capacity to handle the location on the side of the hill.  This moisture increases the weight and lateral (hydro-static) force on the walls.  Cycling moisture levels are even more damaging.

An interesting side effect of applying the waterproofing directly to the structure, and then draining around it, is that you need to make a choice about the moisture level of the soil above the water proofing… Do you want it to be dry for the structure beneath or do you want to keep plants living on the surface?  It is difficult to have both.   Miz ended up shutting down her sprinkler and letting her plants die.  Eventually, they had to remove the covering soil completely.  The umbrella solves the problem by requiring that you drain only the soil under the umbrella and allowing you to maintain the moisture in the soil above.

 

My home will use an umbrella with three layers and I plan to go overboard on the french drains under the umbrella.  It also helps that my soil is very permeable.

Conclusion:  I think I can avoid the problems shown in this blog, but I need to keep my eyes open and be as careful as I can.  I am sure the builder of this home didn’t expect these problems…  And neither did poor MizBejabbers when she and her husband bought it.

Caveat Emptor!  Buyer beware!  When buying an earth sheltered home, you must be doubly careful to check it out before buying.

What is the latin phrase for “this may be harder to sell?”  There is always some mistrust between the seller and the buyer, but this gets worse when the item, your earth sheltered home, is difficult to inspect,  because it is buried, or difficult to compare, because it is unique or custom built.  Economic Game Theory would suggest that because the seller knows much more about the house than the buyer (informational asymetry), he would only be willing to sell the home at a deflated price if the actually thought it was worse than the buyer thought.   Sellers who’s homes have no issues would be less likely to sell for less than they thought the home was worth.   This would reduce the percentage of good earth sheltered homes on the market even further.   Buyers could deduce this and realize that a large portion of earth sheltered homes on the 2nd hand market are likely being dumped by their owners.  Therefore, sellers would be willing to offer even less.  This is why earth sheltered homes tend to suffer heavier depreciation than other homes even thought they should last longer.  Blog articles and anecdotes and even random experiences with cold damp basements only make it worse.

If you want to prevent or at least reduce the depreciation of your earth sheltered home, just in case you ever need to sell, you can do things to reduce the buyer’s doubt.   I will start by taking detailed photos of the construction.   I also plan to bury sensors (temperature and moisture) and keep good long term records.  Other maintenance and utility records also help to establish the efficiency of the home.   Not painting, or other wise covering, the inner surface of the home will also help to preserve trust during the sale process.   The effect of these efforts would be similar to the effect of selling a used car and including a full set of records; including gas mileage for every fill-up,  maintenance records, a car-fax report, etc.  Increased buyer cconfidence will translate into higher offers.   Of course, it only works if you actually build a good earth sheltered home ;^)

 

The blog mentions their attempts to enforce a warranty or get money from TerraDome or the builder, or the previous owner, but all failed.   I don’t expect to get a warranty and I will have no one to sue but myself, so I will need to select the builders carefully and make as sure as I can that the concrete mix is a strong one.